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Liquid ammonia pump

Liquid ammonia pump

Liquid ammonia pump is applied to convey the liquid ammonia in the process of synthesis of urea.

The pump is manufactured according to the standards API 674 or GB/T 9234.

Consistent efforts have been made by Da Long Machinery Works to prolong the service life of plungers and packing, to lessen leakage and to facilitate both assembling and disassembling.

The new technology of surface hardening, adopted for the plungers, can prevent the Cr-plating layer from peeling off.

The life of the braided packing with PSA yarn can endure over one time longer than that of the packing with traditional carbon fiber yarn..

The integrated suction and discharge valve assemblies are adopted to facilitate assembling and disassembling.

Structure Features

This pump is a horizontal single acting triplex reciprocating pump. With symmetrical struture, the installation of the outlet pipe can be chosed at either side of the liquid end according to the requirements of customers. The pump, gear reducer, motor, lubricating system are mounted on the common baseplate.

Power End

The frame is symmetrical, rigid, box construction and made of high strength cast iron. The main bearing seats are parted at a 30ˇăslant for easy to install ad maintain. The lower part of the frame is designed as an oil sump of the power end, with magnetic separater installed in it.

Crankshaft is made of high strength alloy steel forging. By increasing the overlap coefficient of crankshaft pin and using a new arrangement of lubrication oil passage (oil from crosshead to crankshaft), there is no oil holes in the crankshaft), the strength of crankshaft is raised.

The connecting rods are made of high strength nodular cast iron. Steel backed babbit metal bearings are fixed at the big end of the connecting rod and the bushing at the small end which is designed to be stepped structure is made of special alloy metal, the load capacity of connecting rods is raised.

The crosshead is made of the same metal as connecting rod bushing.

The pump cylinder, distance piece and frame are fitted with dowel pin to ensure accurate alignment on reassembly.

Liquid End

The pump-cylinder is designed as a single cylinder block, which is made of forged carbon steel. Discharge flanges are provided at both sides of the cylinder for easy of piping.

The alignment of the stuffing box is maintained by the distance piece. The integrated suction and discharge valve assembly and monoblock cylinder body are designed to raise the efficiency of pump and lengthen its service life.

Lubrication

A seperated lubrication system with two filters (coares & fine) and an oil pressure alarm is used. When cleaning the filters, it is unnecessry to drain the lubricating oil from the oil sump. There are two oil temperature gauges in the lubricating system, one for showing the temperature of the lubricating oil in the sump, the other for showing the temperature of lubricating oil after cooled.

Power transmission

The pump is driven by the TEFC induction motor. The explosion-proof motor and specialized induction motor for inventer can also be supplied according to the requirements of the customers. Freguency inverter or other speed adjusting device can be adopted so as to change the capasity of the pump.

The pump is connected to the motor thru metallic flexible couplings and hard faced gear reducer, and they are all mounted on the common baseplate.