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Quintuplex ash slurry plunger pump

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The quintuplex Ash Slurry plunger Pump is a horizontal single acting reciprocating pump to be used in transfer of ash slurry with high concentraion over a long distance for power stations. Dry ash from boiler's, electric ash seperator and air preheater of ash collector is added with water, then stirred to become ash slurry with a concentration of 40% (ash: Water=1:1.5) and discharged to the ash storage yard of the power station.

Pump¡¯s technical specifications conform to JB/T9088 ¡¶Reciprocating inmpurity pump¡·and GB/T 9234 ¡¶Reciprocating pump¡·.

Structure Features

Power End

Frame-made of high strength cast iron with an enclosed box type structure.

Crankshaft-made of high strength forged alloy steel, supported by four heavy-duty straight roller bearings. The crank pin bearing is of precision type with steel back and babbit lining.

Connecting rod-made of rare-earth metal alloyed nodular cast iron, with its crank end being of split type.

Cross-head is of cylindrical form and its top and botton guides are adjustable.

Cross head pin-made of alloy-steel with its surface hardened and accurately ground.

Cross pin bushing- made of bronze and press-fitted into connecting rod.

Lubrication power end to be forced lubricated by gear pump driven directly by the crank shaft. The filter, magnetic screw and heat exchanger are equipped in the lubrication system.

Extension rod-made of alloy steel with Cr-plated.

Fluid End

Pump-composed of five separate cylinders made of high quality caststeel or forged steel, with accurately machined fluid passage and valve seat bore manifold.

High and low pressure-with standard flanges at both of their ends.

Suction and discharge valves-specially designed in line with the slurry pump characteristics.

    a.Valve seat made of alloy steel with hardened valve surface.
    b.valve insert-made of rubber of super quality
    c.Valve spring-made of stainless steel.

Plunger-having high abrasion resis-tance for its surface sprayed with nickel-base self-fusible alloy and precisely ground.

Stuffing Box Assembly-composed of the stuffing box, plunger seal, guiding bushing and washing ring. The stuffing box is of unique high-pressure flushing construction to prevent the ash slurry grains from entering the plunger seal, so that the working life of the plunger, plunger seal and guiding bushing is greatly extended.

Plunger Seal -The seal ring is of moulded pressure-sealing lip type, with high hermetization and abrasion resistance.

Others

To extend the plunger seal life of the slurry pump, a high-pressure flush pump is provided to prevent the ash slurry entering the plunger seal.

An adjustable speed hydraulic coupling is provided for starting the pump in low speed and regulating its flow freely.

Both inlet and outlet of the pump equipped with pulsation have a damper each to reduce pressure fluctuation.

To make the set running safely and properly, techometer, thermometer, safety valve and alarm devices for oil temperature and pressure are provided.

The ash slurry pump, high pressure flush pump, motor, hydraulic coupling and gear reducer are mounted on a common baseplate.